The Evolution of TPM

Feb 25, 2024

Blue Flower
Blue Flower

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The evolution of TPM from generation to generation has been very significant. Over the years, TPM has adapted more and more to the needs of companies, generating outstanding results in their activities.

GENERATION FROM 1971 TO 1989

TPM (Total Productive Maintenance) was based on 5 pillars whose practical activities focused on the following:

1. Specific improvements to increase equipment efficiency
2. Structuring of Autonomous Maintenance
3. Structuring of Planned Maintenance in the maintenance sector
4. Training to increase operational and maintenance skills
5. Structuring of Initial Control of the equipment

Table 1. The five Pillars of TPM. (NAKAZATO – JIPM)                              

These productivity improvement activities through increasing the overall efficiency of equipment or plants greatly contributed to the prosperity of Japan's industrial sector during the phase of high economic growth. Nakazato (2000) positions the TPM of this phase as first generation. Activities to increase overall efficiency are very useful for strengthening the structure of production lines and for forming a solid infrastructure for production, which is why they cannot be, in any way, disregarded, despite belonging to the first generation. All of this is still being used today as important and essential techniques for increasing efficiency.

A Loss Prevention has a specialized team to assist companies from all sectors, with TPM courses, consulting, diagnostics, and preparation for assessment.

The TPM and the 4th Generation

The strategy focused on the efficiency of the equipment or line (1st generation), observing OEE or OPE, is no longer sufficient; therefore, we have a more operation-oriented approach and everything that surrounds or directly feeds it: raw materials, processes, projects, tools, etc...

Generation after 1999

In the year 1999, even in the face of the forecast that the Japanese economy would have come out of the bottom of the pit with the reversal of the growth index, albeit slightly into the positive...

Blue Flower

The Evolution of TPM

The evolution of TPM from generation to generation has been very significant. Over the years, TPM has increasingly adapted to the needs of companies, generating outstanding results in their activities...

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Acting in the provision of services in the fields of productivity, behavior, and quality.

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Acting in the provision of services in the fields of productivity, behavior, and quality.

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